{"id":11559,"date":"2021-06-21T13:47:11","date_gmt":"2021-06-21T11:47:11","guid":{"rendered":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/?p=11559"},"modified":"2021-06-21T13:47:44","modified_gmt":"2021-06-21T11:47:44","slug":"engine-catalysts","status":"publish","type":"post","link":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/2021\/06\/21\/engine-catalysts\/","title":{"rendered":"Engine catalysts spur more power, fuel efficiency, and DPF life"},"content":{"rendered":"<p style=\"text-align: justify;\">Diesel catalysts, introduced into the engine through the fuel system, burn fuel molecules better and provide several beneifts to the engine and aftertreatment system.<\/p>\n<p style=\"text-align: justify;\">Every little bit of efficiency a fleet can squeeze out of engines can go a long way in maintaining a healthy profit margin. Even for fleets that spec the latest in aero kits, low rolling resistant tires and engine technology, <a href=\"https:\/\/www.fleetmaintenance.com\/equipment\/powertrain\/article\/21226115\/modern-engine-oils-unlock-formula-for-success\" target=\"_blank\" rel=\"noopener noreferrer\">or use the most fuel-efficient engine oils<\/a>, more savings can be had by adding a few ounces of a diesel engine combustion catalyst. These additives accelerate how fast the diesel burns, essentially boosting the engine\u2019s metabolism like a fossil-fuel version of a vitamin-packed smoothie.<\/p>\n<p style=\"text-align: justify;\">\u201cIt&#8217;s literally changing the rate of reaction, which is what catalysts do, and that burns the fuel more thoroughly, and burns it at a faster rate,\u201d explained Michael Traweek, CEO of <a href=\"https:\/\/www.icdyn.com\/enerburn\" target=\"_blank\" rel=\"noopener noreferrer\">Internal-Combustion Dynamics<\/a>, which distributes a catalyst called <a href=\"https:\/\/www.enerteckchemical.com\/Product\/Products?productname=enerburn\" target=\"_blank\" rel=\"noopener noreferrer\">EnerBurn<\/a>.<\/p>\n<p style=\"text-align: justify;\">By providing a nano-scale catalytic coating on the chamber surfaces, this catalyst ends up doubling the fuel burn rate and creates more pressure on the crank angle. Basically, this creates more energy out of the same amount of fuel.<\/p>\n<p style=\"text-align: justify;\">And what that does is save fleets money in several ways. EnerBurn, according to manufacturer Enerteck Chemical Corp., improves mileage efficiency by an average of 10%, with a general range between 8 and 15%. Horsepower can also see 4% gains due to the engine digesting more energy from the same amount of fuel.<\/p>\n<p style=\"text-align: justify;\">Saving at the pump may be the most noticeable benefit, and with rising fuel costs, the most critical, but that catalyst also promotes cleaner engine operation, reducing total cost of ownership as well. When used regularly, engine wear can be decreased by 40-50%, according to Enerteck.<\/p>\n<p style=\"text-align: justify;\">The additive can be poured into the truck fuel tank directly or mixed into a larger fuel container. For EnerBurn, the fuel to catalyst ration is 2,500:1. For a 150-gallon tank, that\u2019s only a few ounces, <span class=\"markedcontent\">Traweek<\/span> said.<\/p>\n<p style=\"text-align: justify;\">The fuel delivers the catalyst into the engine chamber, where the catalytic conversion takes place during the power stroke. The piston-cylinder becomes more oxygenated allowing fuel to burn quicker and more completely. The end results are a more efficient consumption of released energy and less soot as a byproduct due to lower exhaust temperature.<\/p>\n<p style=\"text-align: justify;\">\u201cBy reducing the heat inside the cylinder, then you lower the generation of NOx,\u201d <span class=\"markedcontent\">Traweek<\/span> said. With EnerBurn, customers have found 10% NOx reductions and diesel particulate matter by up to 70%<\/p>\n<p style=\"text-align: justify;\">Traweek noted the diesel particulate filter also benefits from the more efficient combustion and lowering particulate matter: \u201cPutting out less the diesel particulate matter effectively reduces the back pressure on those filters.\u201d<\/p>\n<p style=\"text-align: justify;\">Along with creating less soot and PM, DPF regeneration times are shortened and less diesel exhaust fluid is expended.<\/p>\n<p><span data-embed-type=\"image\" data-embed-id=\"60c9ff98f3a390021c8b4797\"><img class=\" lazyloaded aligncenter\" src=\"https:\/\/img.fleetmaintenance.com\/files\/base\/ebm\/fm\/image\/2021\/06\/dpf_cleaning_enerburn.60c9ff96d8cc2.png?auto=format&amp;fit=max&amp;w=1440\" alt=\"Dpf Cleaning Enerburn\" data-src=\"https:\/\/img.fleetmaintenance.com\/files\/base\/ebm\/fm\/image\/2021\/06\/dpf_cleaning_enerburn.60c9ff96d8cc2.png?auto=format&amp;fit=max&amp;w=1440\" data-image-id=\"60c9ff98f3a390021c8b4797\" \/><\/span><\/p>\n<p style=\"text-align: center;\"><span data-embed-type=\"image\" data-embed-id=\"60c9ff98f3a390021c8b4797\"><span class=\"credit\">Photo courtesy of I-C Dynamics<\/span><\/span><\/p>\n<p style=\"text-align: justify;\"><span class=\"markedcontent\">\u201cWe have run the product for over five months now with no issues, only improvements,\u201d said Paul Sulzberger, a site systems superintendent for a <\/span>BHP Billiton Mitsubishi Alliance coal mine in Australia, in a testimonial letter regarding EnerBurn<span class=\"markedcontent\">. \u201cThe fuel savings <\/span>after the first 800 hours was recorded at an average of 11.67% and over 16% at lower RPM ranges.\u201d<\/p>\n<p style=\"text-align: justify;\"><span class=\"markedcontent\">The mine used the product in a CAT V12 C<\/span>-27 engine with set load ratings during the trial.<\/p>\n<p style=\"text-align: justify;\"><span class=\"markedcontent\">Sulzberger noted lower engine noise, clearer exhaust and oil reduction from 3 liters per day to 1 liter over two weeks, due to the carbon being cleared from between the piston rings.<\/span><\/p>\n<p style=\"text-align: justify;\"><span class=\"markedcontent\">He also acknowledged there was \u201cskepticism from the corporate level\u201d on the catalyst\u2019s efficacy, but he ultimately was allowed to perform the test to prove it out. <\/span><\/p>\n<p style=\"text-align: justify;\"><span class=\"markedcontent\">According to Traweek, that proving period can last 400-500 engine hours, during which the catalyst slowly conditions the engine. <\/span><\/p>\n<p style=\"text-align: justify;\"><span class=\"markedcontent\">Similar catalysts have also received positive results from fleets.<\/span><\/p>\n<p style=\"text-align: justify;\"><span class=\"markedcontent\"><a href=\"https:\/\/pittsburghpower.com\/pages\/max-mileage\">Pittsburgh Power\u2019s Max Mileage Fuel Borne Catalyst<\/a>, which reportedly improves thermal efficiency by 10% and lowers soot emissions by 60%, was found to improve performance in the engine and aftertreatement system as well. In a\u00a0 <a href=\"https:\/\/www.tenfourmagazine.com\/2019\/08\/performance-zone\/testimonials-turbos-more\/\">piece for <i>10-4 Magazine<\/i><\/a>, Pittsburgh Power founder and owner <\/span>Bruce Mallinson<span class=\"markedcontent\"> cited \u00a0one driver using a Cummins 2015 ISX engine with almost 600,000 miles who improved mpg from 6.5 to 7.5 mpg, while eliminating \u201chiccups\u201d that were erupting between gear shifts.<\/span><\/p>\n<p style=\"text-align: justify;\">\u201cMost likely, it was carbon buildup in the VGT turbo that has now burned off,\u201d Mallinson wrote.<\/p>\n<p style=\"text-align: justify;\">Another user upped his 2014 Peterbilt 579\u2019s MX13 engine efficiency from 6.4 to 7.2 mpg, while DEF efficiency increased from 130 mpg to more than 300 mpg.<\/p>\n<p style=\"text-align: justify;\">Pittsburgh Power forged a partnership with <a href=\"https:\/\/dpfalternatives.com\/\">DPF Alternatives<\/a>, which uses ultrasonic cleaning to restore aftertreatment components, to provide customers who use both the catalyst and cleaning a lifetime warranty on those serviced DPFs.<\/p>\n<p>&nbsp;<\/p>\n<p>By <span class=\"page-attribution__content-name\"><a href=\"https:\/\/www.fleetmaintenance.com\/home\/contact\/21126525\/john-hitch\">John Hitch<\/a><\/span><\/p>\n<p><span class=\"posted-by\">Source: <a href=\"https:\/\/www.fleetmaintenance.com\" target=\"_blank\" rel=\"noopener noreferrer\">https:\/\/www.fleetmaintenance.com<\/a><\/span><\/p>\n<div class=\"g-cols wpb_row type_default valign_top vc_inner vc_custom_1585038969469\">\n<div class=\"vc_col-sm-12 wpb_column vc_column_container\">\n<div class=\"vc_column-inner\">\n<div class=\"wpb_wrapper\">\n<div class=\"w-post-elm post_content\">\n<div class=\"g-cols wpb_row type_default valign_top vc_inner vc_custom_1585038969469\">\n<div class=\"vc_col-sm-12 wpb_column vc_column_container\">\n<div class=\"vc_column-inner\">\n<div class=\"wpb_wrapper\">\n<div class=\"w-post-elm post_content\">\n<div class=\"g-cols wpb_row type_default valign_top vc_inner vc_custom_1585038969469\">\n<div class=\"vc_col-sm-12 wpb_column vc_column_container\">\n<div class=\"vc_column-inner\">\n<div class=\"wpb_wrapper\">\n<div class=\"w-post-elm post_content\">\n<h3 style=\"text-align: center;\"><a href=\"https:\/\/advancedfleetmanagementconsulting.com\/eng\/consultancy\/\" target=\"_blank\" rel=\"noopener noreferrer\"><strong>CUT COTS OF THE FLEET WITH OUR AUDIT PROGRAM<\/strong><\/a><\/h3>\n<p><a href=\"https:\/\/advancedfleetmanagementconsulting.com\/eng\/consultancy\/\"><img loading=\"lazy\" class=\"wp-image-5377 aligncenter\" src=\"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-content\/uploads\/sites\/3\/2020\/04\/nueva-ley-auditoria.jpg\" sizes=\"(max-width: 858px) 100vw, 858px\" srcset=\"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-content\/uploads\/sites\/3\/2020\/04\/nueva-ley-auditoria.jpg 2000w, https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-content\/uploads\/sites\/3\/2020\/04\/nueva-ley-auditoria-300x200.jpg 300w, https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-content\/uploads\/sites\/3\/2020\/04\/nueva-ley-auditoria-1024x682.jpg 1024w\" alt=\"\" width=\"858\" height=\"572\" \/><\/a><\/p>\n<p style=\"text-align: justify;\">The audit is a key tool to know the overall status and provide the analysis, the assessment, the advice, the suggestions and the actions to take in order to cut costs and increase the efficiency and efficacy of the fleet. We propose the following fleet management audit.<\/p>\n<h3 style=\"text-align: center;\"><a href=\"https:\/\/advancedfleetmanagementconsulting.com\/eng\/consultancy\/\" target=\"_blank\" rel=\"noopener noreferrer\"><strong>FLEET MANAGEMENT AUDIT<\/strong><\/a><\/h3>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Diesel catalysts, introduced into the engine through the fuel system, burn fuel molecules better and provide several beneifts to the engine and aftertreatment system. Every little bit of efficiency a fleet can squeeze out of engines can go a long way in maintaining a healthy profit margin. Even for fleets that spec the latest in&#8230;<\/p>\n","protected":false},"author":3,"featured_media":11560,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[18],"tags":[53,28],"_links":{"self":[{"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/posts\/11559"}],"collection":[{"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/comments?post=11559"}],"version-history":[{"count":2,"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/posts\/11559\/revisions"}],"predecessor-version":[{"id":11562,"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/posts\/11559\/revisions\/11562"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/media\/11560"}],"wp:attachment":[{"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/media?parent=11559"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/categories?post=11559"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/tags?post=11559"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}