{"id":11117,"date":"2021-05-15T11:48:36","date_gmt":"2021-05-15T09:48:36","guid":{"rendered":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/?p=11117"},"modified":"2021-05-15T11:48:36","modified_gmt":"2021-05-15T09:48:36","slug":"breaking","status":"publish","type":"post","link":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/2021\/05\/15\/breaking\/","title":{"rendered":"Breaking even with new brake technology"},"content":{"rendered":"

How safety and TCO can improve with next-gen braking systems.<\/span><\/p>\n

Editor’s note:\u00a0This is part one of a two-part series on how safety and TCO can improve with next-gen braking systems.<\/i><\/span><\/p>\n

Vehicles in the U.S. traveled 13% fewer miles in 2020 than 2019, yet road fatalities increased by 8% to 42,060 \u2014 the highest in 13 years, according to the National Safety Council (NSC)<\/a>.<\/span><\/p>\n

\u201cThe number of roadway fatalities is alarming,\u201d said NSC president and CEO Elaine Martin. \u201cBut the death rate is even more troubling. The U.S. experienced a staggering 24% increase in the rate of deaths per 100 million vehicle miles on our roadways last year. This is the highest year-over-year increase we have reported since the council began calculating it nearly a century ago.\u201d<\/span><\/p>\n

An additional 3 million people are injured in crashes annually, costing the U.S. $460 billion. Martin acknowledged \u201cit’s too early to ascertain complete causation,\u201d though roadway systems ill-suited for modern driver errors was considered a factor.<\/span><\/p>\n

The COVID-19 pandemic and the mental and emotional stress it created likely impacted driver behavior as well. The National Highway Traffic Safety Administration found<\/a> in the early stages of the pandemic lockdowns: \u201cOf the drivers who remained on the roads, some engaged in riskier behavior, including speeding, failing to wear seat belts, and driving under the influence of alcohol or other drugs.\u201d<\/span><\/p>\n

In a study conducted by five trauma centers<\/a> between mid-March to mid-July, nearly two out of every three drivers brought in after a serious or fatal crash tested positive for alcohol, marijuana, opioids, or other drugs. After mid-March, positive opioid tests nearly doubled, and marijuana use rose about 50%.<\/span><\/p>\n

There are myriad other reasons why the roads have become more dangerous, such as heavy speeding (which fleets did 20% more frequently last April, according to Samsara<\/a>). But the bottom line is that the roads are becoming increasingly unpredictable, and fleets need to upgrade their defensive strategy.<\/span><\/p>\n

At some point this will likely include the adoption of advanced driver assistance systems (ADAS) such as collision mitigation and automatic emergency braking. According to the Rand Corporation\u2019s Road to Zero report<\/a>, this technology would save 10,000 lives annually if the current array of ADAS were available on every vehicle. Daimler Trucks\u2019 Detroit Assurance 5.0, for instance, can sense pedestrians using radar and camera sensors, and it will partially or fully activate emergency braking if the driver does not respond to visual and audio alerts.<\/span><\/p>\n

But fleets don\u2019t necessarily focus entirely on high-tech solutions to improve their safety. They can start by simply re-evaluating how trucks stop. This includes foundation brakes, the engine brake, and, for the new wave of electrified trucks, regenerative braking.<\/span><\/p>\n

If a fleet is to put its drivers, equipment, and cargo in the safest position possible, it ought to have the best braking systems and technology financially feasible. Luckily, many modern braking advances reduce stopping distance and retain or improve upon legacy systems\u2019 total cost of ownership, allowing fleets to break even on cost while vastly improving stopping power.<\/span><\/p>\n

And after safety performance, the TCO of a braking system is a very real concern and limiting factor for fleets. Like tires, brakes accrue more wear and tear the more they are used. Maintaining and replacing brakes are top costs for many fleets.<\/span><\/p>\n

This varies greatly by duty cycle and location. A refuse truck that stops at every house in a neighborhood puts its brakes through quite a workout every day, while on-highway trucks often may need only to tap the brakes to adjust speed due to traffic. A long-haul truck that inches through downtown Chicago congestion or rides the brakes down the Rocky Mountain highs of Interstate-70 in Colorado will need brake lining replaced far more often than a regional hauler in Texas.<\/span><\/p>\n

Fleets with higher brake wear will inevitably have shorter replacement intervals and the downtime that comes with it. But whatever the fleet, revisiting what type of brakes are being used and how drivers and maintenance technicians are trained to operate and work on them will yield better safety scores and manageable maintenance costs.<\/span><\/p>\n

Air disc brakes<\/span><\/h3>\n

In the past decade, due to the National Highway Traffic Safety Administration enacting shorter stopping distance regulations (FMVSS 121<\/a>), brake manufacturers have rolled out new materials and components to improve braking system performance. Two-axle tractors and 6×4 tractors above the 59,600-lb. gross vehicle weight rating threshold must stop within 250 ft. when traveling 60 mph and pulling a trailer. Previously, it was 355 ft. This led to air disc brakes (ADBs) finally gaining a foothold in North America.<\/span><\/p>\n

\"TheThe single-piston EX+LS air disc brake weighs 71 lbs. (caliper and pads) making it Meritor’s lightest ADB. The MA9300 N-level proprietary friction complies with 2025 Environmental Protection Agency standards for copper content.<\/span>Photo: Meritor<\/span><\/span><\/p>\n

Along with electronic braking systems (EBS), air disc brakes have been common on European trucks for two decades. According to Swedish brake maker Haldex<\/a>, the take rate for EBS\/ADB configurations was 70% in 2000. That number exceeds 80% now.<\/span><\/p>\n

\n
<\/div>\n<\/div>\n

In North America, the take rate is hovering just below 50%, according to Meritor <\/a>\u2013 up from 15% in 2015. \u00a0Meritor\u2019s recently launched EX+LS ADBs are standard on model year 2022 Freightliner Cascadias.<\/span><\/p>\n

The lightweight EX+LS also meets the U.S. Environmental Protection Agency\u2019s 2025 reduced copper standards, enacted to keep copper out of the water supply.<\/span><\/p>\n

Meritor Director of Engineering Joseph Kay also noted these brakes are compatible with trailers that have drum brakes and won\u2019t \u201cshift that wear balance between the tractor and trailer.\u201d<\/span><\/p>\n

ADBs, which comprise a wheel hub assembly, a brake caliper assembly, and a disc rotor, have several advantages over S-cam drum brakes.The first is performance. Air disc brakes have demonstrated the ability to stop a 6×4 truck going 60 mph in 200 ft., whereas a drum brake would take 225 ft., according to Bendix Commercial Vehicle Systems <\/a>tests.<\/span><\/p>\n

Pitt Ohio, a fleet of 1,400 power units, began the transition to ADBs two years ago, though not all units have it yet. Jeff Mercadante, vice president of safety, recalled seeing how the Bendix ADB22X air disc brakes performed on a test track, where a truck with ADB going 55 mph stopped 15 ft. shorter than one with drum brakes. \u201cFifteen feet is the length of a car,\u201d Mercadante said. \u201cWhen you get up to 70 mph, you\u2019re talking closer to 50 to 60 ft.\u201d<\/span><\/p>\n

So far, Pitt Ohio has seen the improvements bear out on the road. \u00a0\u201cOur rear-end collisions came down because of air disc brakes and the [Bendix Wingman Fusion\u2019s] collision avoidance system on the front,\u201d Mercadante explained.<\/span><\/p>\n

The Wingman Fusion system will recognize if the truck is following too close to the vehicle ahead, alerting the driver when the vehicle is half a second from collision. If the driver does not slow down, the Bendix Electronic Stability Platform will take control of the brakes. It\u2019s important to tell operators the faster the truck is going, the less reaction time there is.<\/span><\/p>\n

\u201cGenerally speaking, the system will mitigate approximately 70% of the number of rear-end accidents and an additional 70% of the severity of the ones left over,\u201d explained T.J. Thomas, Bendix director of marketing and customer solutions for controls group.<\/span><\/p>\n

\"A<\/span><\/p>\n

A breakdown of Bendix Wingman Fusion.<\/span>Credit: Bendix<\/span><\/span><\/p>\n

Improving on that safety metric started in the training room.<\/span><\/p>\n

\u201cWe had Bendix trainers go in our facilities and educate the technicians on how they worked and how to maintain them and how to inspect them,\u201d said Taki Darakos, Pitt Ohio\u2019s vice president of vehicle maintenance and fleet services. This was pre-pandemic, so it was a more hands-on experience. Once drivers started using them, feedback was highly positive for the \u201cautomotive feel\u201d of the new brakes and noticeably improved stopping distance.<\/span><\/p>\n

Pitt Ohio will continue to transition its heavy-duty fleet with ADBs as it refreshes with new trucks. While replacing the drums on trailers is a consideration, it\u2019s not as vital as the trailer brake wear items at Pitt Ohio require less frequent changeouts.<\/span><\/p>\n

\u201cWe have a couple thousand trailers and an upgrade to air disc brakes that takes time and money, and then you’re sacrificing something somewhere else,\u201d Darakos said.<\/span><\/p>\n

Jaded by fading<\/span><\/h3>\n

Another advantage is how ADBs retain consistent performance despite periods of extended use, while drum brakes are susceptible to heat built up from friction.<\/span><\/p>\n

\u201cA drum brake goes through a phenomenon called fading,\u201d explained Keith McComsey, director of the Air Disc Brake Product Group at Bendix Commercial Vehicle Systems. Brake fade can occur when the drum heats up to a point where it starts to expand away from the friction material, so stopping performance gets worse. It\u2019ll take a longer pushrod stroke in order for the brake to come in contact with the drum frictional surface.<\/span><\/p>\n

\u201cWith air disc brakes, you basically have two pads that are squeezing up against the disc, and as that disc heats up, it actually thermally expands towards the friction, so you don’t have the same phenomenon,\u201d McComsey explained.<\/span><\/p>\n

 <\/p>\n

By John Hitch<\/a><\/span><\/p>\n

Source: https:\/\/www.fleetowner.com\/<\/a><\/span><\/p>\n

CUT COTS OF THE FLEET WITH OUR AUDIT PROGRAM<\/strong><\/a><\/h3>\n

\"\"<\/a><\/p>\n

The audit is a key tool to know the overall status and provide the analysis, the assessment, the advice, the suggestions and the actions to take in order to cut costs and increase the efficiency and efficacy of the fleet. We propose the following fleet management audit.<\/p>\n

FLEET MANAGEMENT AUDIT<\/strong><\/a><\/h3>\n","protected":false},"excerpt":{"rendered":"

How safety and TCO can improve with next-gen braking systems. Editor’s note:\u00a0This is part one of a two-part series on how safety and TCO can improve with next-gen braking systems. Vehicles in the U.S. traveled 13% fewer miles in 2020 than 2019, yet road fatalities increased by 8% to 42,060 \u2014 the highest in 13…<\/p>\n","protected":false},"author":3,"featured_media":11118,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[18],"tags":[53],"_links":{"self":[{"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/posts\/11117"}],"collection":[{"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/comments?post=11117"}],"version-history":[{"count":1,"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/posts\/11117\/revisions"}],"predecessor-version":[{"id":11119,"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/posts\/11117\/revisions\/11119"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/media\/11118"}],"wp:attachment":[{"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/media?parent=11117"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/categories?post=11117"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/advancedfleetmanagementconsulting.com\/eng\/wp-json\/wp\/v2\/tags?post=11117"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}